Repair Manual
CHAPTER ONE / GENERAL INFORMATION
CHAPTER TWO / TROUBLESHOOTING
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks / Maintenance intervals schedule / Oil and filter change / Transmission oil check / Final drive oil change / Drive shaft oil change / Air filter change / Control cable lubrication / Periodic lubrication / Periodic maintenance / Camshaft chain tensioner adjustment / Cylinder head nut torque check / Adjust valve clearance / Ignition timing / Breaker point service / Compression test / Carb synchronization / Tune-up / Spark plugs / Specifications
CHAPTER FOUR / ENGINE
Removal installation / Engine front cover / Cylinder head and cover / Rocker arm / Valves and components / Cylinder / Pistons and rings / Valve lifters / Connecting rods / Oil pump / Oil pan and strainer / Oil cooler / Timing chain cover / Camshaft, timing chain, timing sprockets and chain tensioner / Crankshaft / Crankcase / Break-in / Specifications
CHAPTER FIVE / CLUTCH
Clutch and flywheel / Clutch release mechanism / Clutch cable / Specifications
CHAPTER SIX / TRANSMISSION, GEARSHIFT MECHANISM AND KICKSTARTER
Transmission housing / Gearshift mechanism / Kickstarter / Specifications
CHAPTER SEVEN / CARBURETORS, EMISSION CONTROLS AND EXHAUST SYSTEM
Carburetor operation adjustment service / Slide-type carburetor Bing and Dell¿Orto / Bing constant velocity type carburetor / Air filter case / Throttle cable / Choke cable / Fuel tank / Fuel shutoff valves / Fuel filter / Crankcase breathe system / Air injection system / Evaporative emission controls system / Exhaust system / Specifications
CHAPTER EIGHT / ELECTRICAL SYSTEM
Charging system / Alternator / Voltage regulator / Diode board / Battery / Contact breaker-point ignition system / Ignition control unit / Ignition coils / Starting system / Starter / Starter relay / Lighting system / Headlight / Lights / Switches / Electrical connectors / Instrument cluster / Relays / Specifications
CHAPTER NINE / FRONT SUSPENSION AND STEERING
Wheel and hub / Handlebar / Steering head and stem / Steering head bearing race / Front fork / Front fork removal and installation / Front fork disassembly and assembly / Specifications
CHAPTER TEN / REAR SUSPENSION AND FINAL DRIVE
Wheel and hub / Shock absorber / Swing arm and drive shaft / Final drive unit / Pinion gear-to-ring gear adjustment / Taper roller bearing preload / Specifications
CHAPTER ELEVEN / BRAKES
Front rear drum brake / Front rear disc brake / Brake pad / Front rear master cylinder / Front rear caliper / Brake hose and line / Brake bleeding / brake pedal / Specifications
CHAPTER TWELVE / FRAME AND BODY
SUPPLEMENT / 1990 AND LATER SERVICE INFORMATION
INDEX
COLOR WIRING DIAGRAMS |
