Repair Manual
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
CHAPTER TWO / TROUBLESHOOTING
Emergency troubleshooting / Engine starting / Engine noises / Engine lubrication / Clutch / Electrical problems / Breaker point ignition troubleshooting / Breakerless ignition troubleshooting / Excessive vibration / Carburetor troubleshooting / Specifications
CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP Maintenance schedule intervals / Periodic lubrication / Periodic maintenance / Engine oil and filter change / Suspension adjustment / Breaker point ignition service / Breakerless ignition service / Carburetor adjustments / Specifications
CHAPTER FOUR / ENGINE
Removal installation / Rocker arm cover / Cylinder head / Pushrods / Valves and components / Cylinder / Pistons and rings / Oil pump / Gearcase cover and timing gears / Crankcase / Specifications
CHAPTER FIVE / CLUTCH, PRIMARY DRIVE, TRANSMISSION AND KICKSTARTER
Primary chain / Primary belt / Compensating sprocket / Primary chain/belt case / Transmission / Hand shifter cover (1966-early 1978) / Foot shifter (1966-early 1979) / Shifter cover (late 1979-1984) / Shift forks / Kickstarter and starter clutch / Side cover (electric start) / Electric starter drive / Shifter adjustment / Specifications
CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetors / Throttle cable / Fuel tank / Fuel supply valve / Exhaust system / Specifications
CHAPTER SEVEN / ELECTRICAL SYSTEM
Charging system / Voltage regulator (1966-1969) / Circuit breaker / Ignition system / Ignition coil / Starter / Starter solenoid / Lighting system / Switches / Horn / Fuses and circuit breakers / Specifications
CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel balance / Tire changing / Handlebar and throttle control / Steering head / Front fork / Specifications
CHAPTER NINE / REAR SUSPENSION
Rear wheel / Rear hub / Driven sprocket assembly / Drive chain / Drive belt / Wheel balancing / Tire changing / Rear swing arm / Shock absorbers / Specifications
CHAPTER TEN / BRAKES
Rear drum brake (1966-1972) / Disc brakes / Disc brake pad replacement / Brake caliper / Brake disc / Rear master cylinder / Brake hose replacement / Bleeding the system / Specifications
INDEX
COLOR WIRING DIAGRAMS |
