Repair Manual
CHAPTER TWO / TROUBLESHOOTING
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Maintenance intervals / Engine oil change / Tune-up / Idle speed
CHAPTER FOUR / ENGINE
Removal installation / Rocker arm and pushrods / Cylinder / Valves and components / Pistons and piston rings / Pushrods / Valve lifters / Oil pump / Oil filter mount / Camshaft support plate / Crankcase and crankshaft / Break-in
CHAPTER FIVE / CLUTCH AND PRIMARY DRIVE
Primary chaincase outer cover / Clutch plates and friction discs / Clutch shell, compensating sprocket and primary drive chain / Clutch shell, clutch hub and sprocket / Primary chain and guide inspection / Primary chain alignment / Compensating sprocket inspection / Primary chaincase inner housing / Starter jackshaft / Clutch cable
CHAPTER SIX / TRANSMISSION
Shifter adjustment / Transmission top cover / Shifter cam / Shift forks / Transmission side door and transmission shaft assemblies / Transmission shafts / Main drive gear / External shift mechanism / Transmission side cover and clutch release mechanism / Transmission drive sprocket / Transmission case / Oil pan
CHAPTER SEVEN / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Carburetor / Air filter backplate / Intake manifold / Throttle and idle cable / Starting enrichment valve choke cable / Fuel tank / Fuel shutoff valve / Fuel tank gauge / Exhaust system / Evaporative emission control system / Evaporative control system service
CHAPTER EIGHT / ELECTRICAL SYSTEM
Battery / Charging system / Alternator / Voltage regulator / Ignition system / Starting system / Lighting / Switches / Horn / Electric panel /Turn signal module / Turn signal module and turn signal / Security module / Speedometer speed sensor / Starter relay switch replacement / Instruments / Fuses / Circuit breaker /Diagnostic trouble codes
CHAPTER NINE / WHEELS, HUBS AND TIRES
Motorcycle stands / Front wheel / Rear wheel / Front and rear hubs (1999) / Front and rear wheel bearing end play check / Driven sprocket assembly / Drive sprocket / Drive belt / Wheel runout / Rim and laced wheel service / Cast wheels / Wheel balance / Tires / Tubeless tire changing / Tire repairs / Vehicle alignment
CHAPTER TEN / FRONT SUSPENSION AND STEERING
Handlebar / Front fork / Front suspension adjustment / Steering head and stem / Steering head bearing race replacement / Steering play adjustment
CHAPTER ELEVEN / REAR SUSPENSION
Shock absorbers / Shock absorber adjustments / Rear swing arm
CHAPTER TWELVE / BRAKES
Brake service / Front brake pad replacement / Front brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder / Brake hose and line replacement / Brake disc / Bleeding the system / Rear brake pedal
CHAPTER THIRTEEN / BODY
Seat / Windshield / Saddlebags
SUPPLEMENT / 2002-2005 SERVICE INFORMATION
WIRING DIAGRAMS |
