Repair Manual
CHAPTER ONE / GENERAL INFORMATION
CHAPTER TWO / TROUBLESHOOTING
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Maintenance intervals / Engine oil / Control lever lubrication / Drive belt deflection and adjustment / Engine mounts and stabilizer / Tune-up / Engine rotation / Air filter / Compression test / Ignition timing / Valve clearance / Secondary camshaft chain tensioner / Spark plugs
CHAPTER FOUR / ENGINE TOP END AND EXHAUST SYSTEM
Cylinder head covers / Camshafts and drive gear / Cylinder head / Valve tappets and shims / Valves and components
CHAPTER FIVE / ENGINE LOWER END
Removal and installation / Oil pan and oil pickup strainer / Oil pump / Oil cooler / Oil filter mount / Crankcase / Piston and connecting rod / Piston and rings / Connecting rod / Balance shaft / Crankshaft / Break-in
CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
External shift mechanism / Clutch cover / Clutch master cylinder / Clutch release cylinder / Hose replacement / Clutch flushing / Clutch bleeding
CHAPTER SEVEN / TRANSMISSION AND INTERNAL GEARSHIFT MECHANISM
Bearing replacement / Output flange / Internal shift mechanism
CHAPTER EIGHT / FUEL AND EMISSION CONTROL SYSTEMS
Air filter housing / Electronic fuel injection (EFI) / Depressurizing the system / Throttle body / Fuel rail and fuel injectors / Throttle and idle cables / Fuel tank / Fuel module (filters and fuel pump) / Fuel pressure test / Evaporative emission control system
CHAPTER NINE / ELECTRICAL SYSTEM
Battery / Voltage regulator / Alternator rotor and stator / Ignition system / Starter / Solenoid / Relay / Lighting / Instrument cluster / Speedometer, tachometer and indicator panel / Vehicle speed sensor (VSS) / Turn signal module, turn signal security module and hands-free security module / Horn / Switches / Fuses / Handlebar wiring replacement / Wiring diagrams
CHAPTER TEN / COOLING SYSTEM
Coolant pipes / Reserve tank / Radiator and oil cooler / Cooling fans / Oil cooler oil line fittings / Oil cooler / Thermostat and housing / Water pump
CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE BELT
Front and rear wheel / Hubs / Driven sprocket / Drive sprocket / Drive belt / Inspection / Wheel truing / Tire changing / Vehicle alignment
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Front fork / Fork lock / Steering head and stem / Steering head bearing races
CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorbers / Swing arm
CHAPTER FOURTEEN / BRAKES
Front and rear brake pads / Front and rear brake caliper / Front and rear master cylinder / Brake line replacement / Brake disc / Brake bleeding / Brake pedal
CHAPTER FIFTEEN / BODY AND FRAME
Rider seat / Passenger seat / Frame side covers / Air filter housing cover / Front fender / Rear fender / Drive belt and debris deflector covers / Radiator cover / Foot rests / Jiffystand / Windshield / Wind deflector
COLOR WIRING DIAGRAMS
Models Covered
2002 2003 2004 2005 2006 HARLEY-DAVIDSON VRSCA V-Rod
2007 HARLEY-DAVIDSON VRSCAW V-Rod
2004 2005 HARLEY-DAVIDSON VRSCB V-Rod
2006 2007 HARLEY-DAVIDSON VRSCD Night Rod
2007 HARLEY-DAVIDSON VRSCDX Night Rod Special
2006 2007 HARLEY-DAVIDSON VRSCR Street Rod
2005 2006 HARLEY-DAVIDSON VRSCSE Screamin' Eagle
2007 HARLEY-DAVIDSON VRSCX Screamin' Eagle
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