Repair Manual
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
CHAPTER TWO / TROUBLESHOOTING
Engine management system diagnostic codes / Cruise control system diagnostic codes / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks / Pre-ride inspection / Maintenance schedule intervals / Periodic lubrication / Oil and filter change / Oil tank flushing / Transmission oil change / Primary chaincase oil change / Drive chain lubrication / Control cable lubrication / Periodic maintenance / Primary chain adjustment / Drive belt deflection adjustment / Tune-up / Ignition service / Carburetor adjustments / Specifications
CHAPTER FOUR / ENGINE
Removal installation / Rocker arms and covers / Cylinder head / Valves and components / Cylinder / Pistons and rings / Pushrods and covers / Lifters and guides / Oil pump / Gearcase cover and timing gears / Crankcase and crankshaft / Engine break-in / Specifications
CHAPTER FIVE / CLUTCH AND PRIMARY DRIVE Dry clutch / Wet clutch / Clutch shell, compensating sprocket and primary drive chain / Clutch shell, clutch hub and sprocket / Compensating sprocket / Primary chaincase / Electric starter drive / Starter jackshaft / Specifications
CHAPTER SIX / FOUR-SPEED TRANSMISSION
Shifter assembly / Shift forks / Transmission shafts / Main drive gear / Transmission case / Kickstarter / Starter clutch / Specifications
CHAPTER SEVEN / FIVE-SPEED TRANSMISSION
Production gears / Shifter assembly / Transmission shift cover / Shift cam / Shift forks / Transmission side door and transmission shaft / Transmission shafts / Main drive gear / Transmission side cover / Transmission drive sprocket / Transmission case / Transmission oil pan / Specifications
CHAPTER EIGHT / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Air filter back plate / Carburetor / Manifold / Electronic fuel injection EFI / Induction module / Fuel tank console / Fuel tank gauge / Fuel tank / Non-vacuum-operated fuel shutoff valve / Vacuum-operated fuel valve / Fuel pump and filter / Exhaust system / Evaporative emission control system / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Battery / Charging system / Ignition system / Ignition module / Electronic control module / Ignition coil / Starting system / Starter solenoid / Starter relay / Lighting system / Headlight / Taillight brake light / Rear turn signal light / Passing light and front turn signal / Rear turn signal light / Instruments and indicator lights / Handlebar switches / Ignition/lighting switch / Oil pressure switch / Neutral indicator switch / Brake light switch / Horn / Turn signal and four-way flashers / Turn signal module / Speedometer speed sensor / Radio, CB and intercom systems / Electrical circuit protection / Circuit breaker / Electrical panel / Electrical connectors / Color wiring diagrams / Specifications
CHAPTER TEN / WHEELS, HUBS AND TIRES
CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Handlebar / Front fork / Front fork air control and antidive system / Steering head and stem / Bearing race / Steering play / Specifications
CHAPTER TWELVE / REAR SUSPENSION Shock absorbers / Air shock / Swing arm / Specifications
CHAPTER THIRTEEN / BRAKES
Front and rear pads / Front and rear caliper / Front and rear master cylinder / Brake hose and line / Brake disc / Bleeding / Specifications
CHAPTER FOURTEEN / CRUISE CONTROL
Cables / Servo motor / Cruise module control module and switch / Specifications
CHAPTER FIFTEEN / BODY
Seat / Front and rear fender / Fairing and windshield / Headlight nacelle / Tour-Pak / Saddlebags and guards / Footboards / Specifications
INDEX
COLOR WIRING DIAGRAMS
MODELS COVERED
1995 1996 1997 1998 HARLEY-DAVIDSON FLHR Road King
1996 1997 HARLEY-DAVIDSON FLHR-I Road King
1998 HARLEY-DAVIDSON FLHRC-I Road King
1988 1989 1990 1991 1992 1993 HARLEY-DAVIDSON FLHS ELECTRA GLIDE SPORT
1995 1996 1997 1998 HARLEY-DAVIDSON FLHT ELECTRA GLIDE
1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 HARLEY-DAVIDSON FLHTC ELECTRA GLIDE CLASSIC & ANNIVERSARY
1996 1997 1998 HARLEY-DAVIDSON FLHTC-I Electra Glide Classic
1989 1990 1991 1992 1993 1994 1995 1996 1997 HARLEY-DAVIDSON FLHTC-U Electra Glide Classic-Ultra & Anniversary
1996 1997 1998 HARLEY-DAVIDSON FLHTC-UI Electra Glide Classic-Ultra & Anniversary
1984 1985 1986 1987 1988 1989 1990 1991 HARLEY-DAVIDSON FLTC Tour Glide
1989 1990 1991 1992 1993 1994 1995 HARLEY-DAVIDSON FLTC-U Tour Glide-Ultra Classic
1996 HARLEY-DAVIDSON FLTC-UI Tour Glide-Ultra Classic
1998 HARLEY-DAVIDSON FLTR Road Glide
1998 HARLEY-DAVIDSON FLTR-I Road Glide
1985 HARLEY-DAVIDSON FXEF Fat Bob
1987 1988 1989 1990 1991 1992 1993 1994 HARLEY-DAVIDSON FXLR Low Rider, Custom & Anniversary
1986 1987 1988 1989 1990 1991 1992 1993 1994 HARLEY-DAVIDSON FXR Super Glide
1999 HARLEY-DAVIDSON FXR2 & FXR3* Super Glide (*Limited edition models available only in 1999)
1986 HARLEY-DAVIDSON FXRD Super Glide Grand Touring
1984 1985 1986 1987 1988 1989 1990 1991 1992 HARLEY-DAVIDSON FXRS Low Rider & Convertible
1991 1992 1993 HARLEY-DAVIDSON FXRS-Con Low Rider-Convertible
1988 1989 1990 1991 1992 1993 HARLEY-DAVIDSON FXRS-SP Low Rider-Sport Edition
1984 1985 1986 1987 1988 1989 1990 1991 1992 HARLEY-DAVIDSON FXRT Sport Glide
1985 HARLEY-DAVIDSON FXSB Low Rider
1985 1986 HARLEY-DAVIDSON FXWG Wide Glide |
