Repair manual
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Models / Manual organization / Service hints / Tools / Expendable supplies / Safety hints / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting difficulties / Poor idling / Misfiring / Flat spots / Power loss / Overheating / Engine noises / Piston seizure / Excessive vibration / Clutch slip or drag / Transmission / Poor handling / Brake problems / Electrical problems / Troubleshooting guide / Specifications
CHAPTER THREE / PERIODIC MAINTENANCE AND TUNE-UP
Maintenance intervals / Tools and parts / Servicing / Oil and filter / Tune-up / Head bolt torque and valve adjustment / Spark plugs / Breaker points / Ignition timing / Air cleaner / Fuel delivery / Float level / Carburetor / Clutch / Battery / Front forks / Final drive / Drive shaft / Specifications
CHAPTER FOUR / ENGINE
Removal / Installation / Camshaft and timing gears / Cylinder head / Piston and cylinder / Crankshaft and connecting rods / Clutch and flywheel / Oil pump / Specifications
CHAPTR FIVE / TRANSMISSION
Removal / Inspection / Installation / Specifications
CHAPTER SIX / FUEL SYSTEM
Carburetors / Fuel tank and fuel valve
CHAPTER SEVEN / IGNITION AND CHARGING SYSTEM
Ignition / Charging system / Charging system (optional alternator) / Battery / Specifications
CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Earles type leading link front suspension / Telescopic front suspension / Specifications
CHAPTER NINE / REAR SUSPENSION
Disassembly / Inspection / Reassembly / Specifications
CHAPTER TEN / FINAL DRIVE
Disassembly / Inspection / Reassembly / Specifications
CHAPTER ELEVEN / WHEELS AND BRAKES
Wheel removal / Bearings / Spoke replacement and adjustment / Wheel balancing / Drum brakes / Specifications
CHAPTER TWELVE / FRAME
Stripping the frame / Reassembly / Specifications
CHAPTER THIRTEEN / LIGHTING, WIRING, AND INSTRUMENTS
Headlight / Tail/stoplight / Turn signals / Flasher relay / Ignition switch / Switches / Horn / Front brake light switch / Rear brake light switch / Neutral switch / Indicator lights / Instruments / Wiring harness / Specifications
CHAPTER FOURTEEN / RESTORATION
Original paint restoration / Repainting / Upholstery / Chromed parts / Rubber or vinyl parts / Performance / Specifications
APPENDIX / SPECIFICATIONS
R 50 US / R 60 US / R 69 US
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