Repair manual
CHAPTER ONE-GENERAL INFORMATION
CHAPTER TWO-TROUBLESHOOTING
CHAPTER THREE-LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checks inspection / Break-in / Correct fuel mixing / Maintenance schedule intervals / Engine oil tank change / Chaincase oil change / Spindle lubrication / Slide suspension lubrication / Speedometer drive adapter / Cooling system / Coolant level check change inspection / Daily maintenance / Drive belt check / Headlight taillight check / Steering bolt / Carburetor jetting / Weekly maintenance / Recoil starter / Ski and runner alignment / Track adjustment / Fuel filter / Water pump belt / Drive chain reverse gear / Cylinder head torque / Tune-up / Compression check / Cylinder head torque / Spark plug plugs / Ignition timing / Dynamic timing / Static timing / Carburetor synchronization / Idle speed / Specifications
CHAPTER FOUR-HIGH ALTITUDE ADJUSTMENTS
Carburetor tuning / Clutch tuning / Gearing / Suspension / Specifications
CHAPTER FIVE-ENGINES
Engine and chassis serial numbers / Engine removal installation / Engine plate and mounts / Engine top end / Cylinder head / Cylinder housing / Pistons / Piston rings / Wrist pins / Connecting rods / Small end bearings / Reed valve / Crankcase / Crankshaft / Pinion gear / Water pump / Specifications
CHAPTER SIX-FUEL AND EXHAUST SYSTEMS
Air silencer / Carburetor / Fuel pump / Fuel tank / Throttle cable / Exhaust system / Muffler / Specifications
CHAPTER SEVEN-ELECTRICAL SYSTEM
Battery / Capacitor discharge ignition CDI / CDI box / Ignition coil / Voltage regulator / Electric starting system / Lighting / Meter assembly / Gauges / Switches / Oil level gauge / Fuses / Wiring diagrams / Specification
CHAPTER EIGHT-OIL INJECTION SYSTEM
Oil pump / Specification
CHAPTER NINE-LIQUID COOLING SYSTEM
Thermostat / Water pump / Heat exchanger / Specifications
CHAPTER TEN-RECOIL STARTER
CHAPTER ELEVEN-DRIVE SYSTEM
Drive unit / Primary sheave / Secondary sheave / Drive belt / Specifications
CHAPER TWELVE-BRAKE, CHAINCASE, JACKSHAFT AND DRIVE AXLE
Drive chain and sprockets / Jackshaft / Drive axle / Front brake / Reverse / Specifications
CHAPTER THIRTEEN-FRONT SUSPENSION AND STEERING
Skis / Front suspension / Shock absorbers / Steering assembly / Specifications
CHAPTER FOURTEEN-TRACK AND REAR SUSPENSION
Rear suspension / End caps / Wear strips / Rear suspension assembly / Suspension and guide wheels / Track / Specifications
CHAPTER FIFTEEN-OFF SEASON STORAGE
INDEX
WIRING DIAGRAMS |
