Repair manual
CHAPTER ONE-GENERAL INFORMATION
CHAPTER TWO-TROUBLESHOOTING
CHAPTER THREE-LUBRICATION, MAINTENANCE AND TUNE-UP Pre-ride checks inspection / Break-in / Correct fuel mixing / Maintenance schedule intervals / Engine oil tank change / Chaincase oil change / Spindle lubrication / Slide suspension lubrication / Speedometer drive adapter / Cooling system / Coolant level check change inspection / Daily maintenance / Drive belt check / Headlight taillight check / Steering bolt / Carburetor jetting / Weekly maintenance / Recoil starter / Ski and runner alignment / Track adjustment / Fuel filter / Water pump belt / Drive chain reverse gear / Cylinder head torque / Tune-up / Compression check / Two-stroke pressure test / Cylinder head torque / Spark plug plugs / Ignition timing / Dynamic timing / Static timing / Carburetor synchronization / Idle speed / Specifications
CHAPTER FOUR-ADJSUTEMENTS FOR SPECIAL USE Carburetor tuning / Clutch tuning / Gearing / Suspension / Specifications
CHAPTER FIVE-ENGINES Engine and chassis serial numbers / Engine removal installation / Engine plate and mounts / Engine top end / Cylinder head / Cylinder housing / Pistons / Piston rings / Wrist pins / Connecting rods / Small end bearings / Reed valve / Crankcase / Crankshaft / Pinion gear / Water pump / Specifications
CHAPTER SIX-FUEL SYSTEM CARBURETED MODELS Air silencer / Carburetor /Altitude compensator / Fuel tank / Throttle cable / Specifications
CHAPTER SEVEN-FUEL SYSTEM FUEL INJECTED MODELS Electronic fuel injection EFI / Troubleshooting / Adjustment / Specifications
CHAPTER EIGHT-EXHAUST SYSTEM
CHAPTER NINE-ELECTRICAL SYSTEM Flywheel and stator assembly / Ignition coil / Capacitor discharge ignition CDI / Voltage regulator / Lighting system / Instrument cluster gauges / Switches / Fuel level sensor / Oil level indicator / Electric starter / Wiring diagrams / Specification
CHAPTER TEN-OIL INJECTION SYSTEM Oil pump / Specification
CHAPTER ELEVEN-COOLING SYSTEM Fan cooled / Liquid cooled / Thermostat / Water pump / Heat exchanger / Specifications
CHAPTER TWELVE-RECOIL STARTER
CHAPTER THIRTEEN-DRIVE SYSTEM Drive unit / Primary sheave / Secondary sheave / Drive belt / Specifications
CHAPER FOURTEEN-BRAKE, CHAINCASE, DROPCASE AND DRIVESHAFT Drive chain and sprockets / External chain tensioner / Drive shaft / Driven shaft / Mechanical brake system / Hydraulic brake system / Specifications
CHAPTER FIFTEEN-FRONT SUSPENSION AND STEERING Skis / Front suspension / Shock absorbers / Steering assembly / Specifications
CHAPTER SIXTEEN-TRACK AND REAR SUSPENSION Rear suspension / End caps / Wear strips / Rear suspension assembly / Rear springs / Suspension and guide wheels / Idler wheels / Rear axle / Track / Specifications
CHAPTER FIFTEEN-OFF SEASON STORAGE
INDEX
WIRING DIAGRAMS |